Current Build Stats:
My Hours Worked:     265.75
Hours by others:         38
Total Hours:                 303.75

Archive for May, 2005

May
30

rear spar / attach brackets

Posted by: jochs | Comments (0)

completed rear spar.  made first of two HS attach brackets.  One dimension is a bit small, but i think it will be ok.

Comments (0)
May
30

Rudder balance weight

Posted by: jochs | Comments (0)

Completed attaching the rudder counterbalance weight and riveting the skin to the upper two ribs.  The only thing left to do is to roll the leading edge skins, but I will wait until I get a tech inspection so that he can look inside the rudder.

Categories : Rudder
Comments (0)
May
26

Riveted on rear spar

Posted by: jochs | Comments (0)

Riveted rear spar to shear clips skins and ribs.

Categories : Rudder
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May
25

Riveted rudder trailing edge

Posted by: jochs | Comments (0)

riveted rudder trailing edge

Categories : Rudder
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May
24

Pre-assembly of rear spar

Posted by: jochs | Comments (0)

Match drilled spar double and hinge brackets, riveted control horn together. Four of the hinge brackets seem to be missing.

Comments (0)
May
23

Trailing edge / ribs

Posted by: jochs | Comments (0)

Prosealed trailing edge and cleco’d it together.  Riveted rudder stiffeners to shear clips and riveted bottom rib to skin.  Weighted the trailing edge down  and left it to cure.

Categories : Rudder
Comments (0)
May
21

corrosion prevention / final assembly

Posted by: jochs | Comments (0)

finished corrosion prevention for all rudder parts.  began final assembly of rudder and riveted all parts up to step 1 on page 7-9.  Used a trick from the rv-10 list to get the trailing edge rivet into the bottom rib.  The trick is to use a chisel on the shop end of the rivet and bang on the chisel with the rivet gun.  Makes a decent shop head, but the rivet didnt quite seat in the dimple.  Came out okay though.

Categories : Rudder
Comments (0)
May
20

Dimple and corrosion prevention

Posted by: jochs | Comments (0)

Finished dimpling skins and applied corrosion protection to the skins, rear spar, and various other parts.

Categories : Rudder
Comments (0)
May
19

Dimpled all parts and most of both skins

Posted by: jochs | Comments (0)

Used the new (pneu) rivet squeezer to dimple all of the rudder parts and the parts of the skin that I could reach.  Also, countersunk the trailing edge.  

Categories : Rudder
Comments (0)
May
18

disassembled and deburred

Posted by: jochs | Comments (0)

disassembled and deburred the rudder components, including skins. countersunk trailing edge.

Categories : Rudder
Comments (0)